{"id":239,"date":"2012-08-11T22:37:26","date_gmt":"2012-08-11T21:37:26","guid":{"rendered":"https:\/\/howiem.org\/wordpress\/?p=239"},"modified":"2012-08-11T22:37:26","modified_gmt":"2012-08-11T21:37:26","slug":"led-boost-driver","status":"publish","type":"post","link":"https:\/\/howiem.org\/wordpress\/2012\/08\/11\/led-boost-driver\/","title":{"rendered":"LED Boost driver"},"content":{"rendered":"<p>A friend found a stack of discarded LED assemblies in a skip, and threw them my way. Amongst the other bits, there were several Dialight Lumiled strips &#8211; nicely machined aluminium backplates with 6 bright white 1-Watt LEDs mounted on top. They&#8217;re designed to be run from a proprietary power supply that delivers around 19.2 volts at a tightly controlled 350mA. So, not the sort of thing you can wire up to a car battery.<\/p>\n<p>I figures this was as good a time as any to start embarking on analogue electronics &#8211; gotta dip your toe in the water at some stage. So, after several hours of wading through various &#8220;solutions&#8221; on Farnell&#8217;s website, I came across a tiny little chip that claims to be designed specifically for driving blocks of 6 LEDs like this. The datasheet showed an example circuit along with the specifications of the extra components needed, so I ordered the bits and designed a little board.<\/p>\n<p>It&#8217;s a boost driver, which means it can produce a higher voltage output than the voltage you put in. Power in and out are roughly the same, though; so it takes more current input than the current it can provide at the output.<\/p>\n<p>I designed the PCB in Eagle, and used a free plugin\/script to convert the pattern into G-code for my mill to understand. Gotta write more about my mill another time &#8211; for me, this is where it shines. It took about 5 minutes to carve out this little circuit, much much faster than etching a board in acid, the old way.<\/p>\n<p><a href=\"https:\/\/howiem.org\/wordpress\/wp-content\/uploads\/2012\/08\/LED_PWR_PCB-004.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-240\" title=\"LED_PWR_PCB 004\" src=\"https:\/\/howiem.org\/wordpress\/wp-content\/uploads\/2012\/08\/LED_PWR_PCB-004-500x375.jpg\" alt=\"\" width=\"500\" height=\"375\" \/><\/a><\/p>\n<p>Soldering the components on was a little bit fiddly but doable. I find it helps, when soldering multi-legged components like the little SOT3-6 driver chip, to wet all the pads on the board with solder first, using solder wick to remove all but the thinnest little layer.<\/p>\n<p><a href=\"https:\/\/howiem.org\/wordpress\/wp-content\/uploads\/2012\/08\/LED_PWR_PCB-006.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-240\" title=\"LED_PWR_PCB 006\" src=\"https:\/\/howiem.org\/wordpress\/wp-content\/uploads\/2012\/08\/LED_PWR_PCB-006-500x375.jpg\" alt=\"\" width=\"500\" height=\"375\" \/><\/a><\/p>\n<p>The board worked first time. Which shouldn&#8217;t have been surprising, given that it was the manufacturer&#8217;s design, but I never seem to imagine things will go that easily&#8230; And the little driver circuit is small enough to mount inside the lights&#8217; cases, too, so I&#8217;m going to have to make up a batch of them.<\/p>\n<p><a href=\"https:\/\/howiem.org\/wordpress\/wp-content\/uploads\/2012\/08\/LED_PWR_PCB-005.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-242\" title=\"LED_PWR_PCB 005\" src=\"https:\/\/howiem.org\/wordpress\/wp-content\/uploads\/2012\/08\/LED_PWR_PCB-005-500x375.jpg\" alt=\"\" width=\"500\" height=\"375\" \/><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>A friend found a stack of discarded LED assemblies in a skip, and threw them my way. Amongst the other bits, there were several Dialight Lumiled strips &#8211; nicely machined&#8230;<\/p>\n","protected":false},"author":2,"featured_media":241,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5,1],"tags":[],"class_list":["post-239","post","type-post","status-publish","format-standard","has-post-thumbnail","category-electronics-and-hackery","category-uncategorized"],"_links":{"self":[{"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/posts\/239","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/comments?post=239"}],"version-history":[{"count":0,"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/posts\/239\/revisions"}],"wp:attachment":[{"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/media?parent=239"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/categories?post=239"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/howiem.org\/wordpress\/wp-json\/wp\/v2\/tags?post=239"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}